Product Overview

 

Steam turbine seals control steam leakage between rotating and stationary components while maintaining the internal pressure conditions required within the turbine. Because seal performance depends heavily on installation location, rotor geometry, running clearance, steam conditions, and turbine configuration, dimensional compatibility takes precedence over generic catalog selection for all replacement and overhaul projects. Manufacturing is executed strictly according to customer drawings, technical specifications, OEM part references, or approved physical samples, focusing on dimensional accuracy, material conformity, and rigorous inspection of critical sealing features.

 
 
Gas Turbine Bearing and Seals

 

Typical Seal Types & Applications

Labyrinth Seals: Utilize a series of teeth, steps, grooves, or stepped geometries to restrict steam flow through controlled clearances, deployed in non-contact or near-contact operational environments.
Shaft-End / Gland Seals: Positioned around turbine shafts to regulate end-leakage, prevent steam escape, limit air ingress, or integrate within gland steam systems.
Interstage Seals: Installed between turbine stages to minimize internal leakage and maintain target pressure distribution, demanding exceptional dimensional precision.
Sealing Segments and Seal Strips: Segmented assemblies or replaceable strips requiring controlled geometry, segment fit, locating features, and precise assembly clearances.
Carbon Ring Seals: Configured for specialized rotating equipment where carbon grades, ring segmentation, and installation layouts match specific turbine designs.
Brush-Type Seals: Feature flexible metallic bristles to establish controlled sealing interfaces where tighter sealing is required than conventional clearance-based systems offer.
Application Sectors: Utility power generation plants, industrial power facilities, combined heat and power (CHP) systems, mechanical drives in process plants, and comprehensive MRO (Maintenance, Repair, and Overhaul) projects.

 

Manufacturing Process and Quality Control

 

Production Workflow: Drawing Review -> Material Verification -> Material Preparation -> Rough Machining -> Heat Treatment (Where Required) -> Precision Machining -> Deburring / Finishing -> Dimensional Inspection -> Final Inspection -> Packing. 

 

Inspection Scope
 

Dimensional Inspection

Verification of critical inside/outside diameters, axial widths, and radial dimensions against approved engineering drawings.

Geometry Inspection

Evaluation of sealing teeth, grooves, steps, and segment interface features.

Material Verification

Confirmation of compliance with purchase and technical documentation.

Surface and Visual Inspection

Examination of machined surfaces, edges, and sealing features prior to packaging.

 

FAQ

 

Q: Why cannot steam turbine seals be purchased based solely on name or nominal dimensions?

A: Operating under high temperatures, pressures, and rotational speeds, steam turbine rotors experience thermal expansion and minor mechanical shifts. Even minute deviations in tooth height, groove width, or radial clearance can trigger rubbing, accelerated wear, or seal failure. Parts must always be verified against actual operating geometries.

Q: How can replacement seals be custom-manufactured without original drawings?

A: Evaluations proceed using worn seal samples for reverse engineering, high-precision photographs, accurate dimensional checks of the shaft and housing, turbine models, and OEM part numbers to reconstruct drawings matching current assembly conditions.

Q: How should discrepancies between original drawing dimensions and as-removed physical measurements be handled?

A: Following prolonged operation, wear and deformation often cause actual installation dimensions to diverge from original drawings. Engineering teams should prioritize as-removed physical measurements combined with operational logs to ensure newly machined components match the current mechanical assembly state.

Q: What core information must be supplied when submitting an RFQ?

A: Inquiries should include the turbine model, seal installation position, OEM part number, 2D/3D drawings or detailed measurement data, specified materials, order quantities, and required delivery timelines to accelerate the technical evaluation.

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