Service

Service Introduction

 

Hebei Guoyuan Power Equipment Co., Ltd. (GOINE) provides comprehensive steam turbine service solutions, including turbine overhaul and repair, OEM-compatible parts supply, design and engineering, and custom fabrication. These services integrate advanced non-destructive testing (NDT), heat treatment technology, and expertise from our European R&D center, ensuring equipment lifespan extension of up to 30% while reducing costs. We focus on on-site repairs, fast delivery, and customized optimization, suitable for power plants, independent power producers (IPPs), and industrial applications, supporting full lifecycle services from emergency troubleshooting to predictive maintenance. Our EPC capabilities are integrated into each service section, supporting solutions from design to commissioning.

 

 

turbine repair services

 

Service Introduction

 

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The turbine overhaul and repair service provides on-site and workshop repairs for steam and gas turbines, ensuring minimal downtime. Through comprehensive maintenance, we help customers achieve turbine overhaul services, gas turbine repair, steam turbine maintenance, on-site turbine inspection, turbine downtime reduction, NDT turbine testing, turbine blade replacement, and predictive turbine maintenance.

 

Detailed Description

 

Our turbine overhaul and repair service integrates comprehensive maintenance for steam and gas turbines, including rotor inspections, blade replacements, seal repairs, and dynamic balancing. Utilizing advanced NDT testing and heat treatment, we extend equipment lifespan by up to 30% while reducing costs. This service is ideal for power plants and IPPs, including emergency troubleshooting and predictive maintenance, ensuring efficient operation and reliable performance. The service also supports EPC project commissioning and integration, ensuring rapid entry into stable operation post-delivery.

Case Study: Steam Turbine Overhaul & Repair

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Project Background

 

The Shandong Kaihua Biomass Thermal Power Plant has been operating a 6MW condensing steam turbine (4.9 MPa/470°C) since 2007. After more than 15 years of continuous operation, the turbine experienced efficiency degradation and increased downtime, resulting in annual revenue losses of nearly $300,000.

 

Customer Challenges

 

 

 

Steam consumption rose to 7.50 kJ/kW·h, far exceeding industry benchmarks.

 
 

 

Aging blades, diaphragms, and seals caused steam leakage.

 
 

 

OEM replacement lead time of 4-5 months risked extended shutdowns.

 
 

 

Need to meet stricter Chinese national efficiency standards.

 

 

GOINE Solution

 

  • Conducted complete NDT inspections (ultrasonic UT, magnetic particle MT, hardness testing, metallographic analysis).
  • Manufactured and replaced critical components (blades, seals, diaphragms) using ISO-traceable materials (Cr-Mo-V steel).
  • Applied heat treatment + welding repair to restore structural integrity.
  • Performed dynamic balancing and shaft alignment to minimize vibration.
  • Completed overhaul in 8 weeks, 40% faster than industry average.

 

Results & Benefits

 

 

Cost reduction of 35% (approximately $87,500 savings).

 

Component lifespan improved by 20%, validated by NDT testing.

 

Steam consumption reduced to 5.26 kJ/kW·h, efficiency increased by 13.5%.

 

Annual additional revenue of 10 million RMB.

 

Customer Testimonial

 

"GOINE restored our turbine's performance beyond OEM standards. The transparency of their ISO-traceable process made every step visible and reliable." - Chief Engineer, Kaihua Biomass Plant

 

 

OEM manufacturing

 

Service Introduction

 

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OEM-compatible parts supply focuses on turbine spare parts and fasteners, offering fast delivery. Through high-quality compatible components, we support GE, Siemens, and Mitsubishi turbines, providing OEM turbine parts, turbine spare parts supplier, gas turbine fasteners, steam turbine components, reverse-engineered parts, turbine inventory management, custom turbine fasteners, and turbine parts delivery.

 

Detailed Description

 

Our OEM-compatible parts supply service delivers high-quality spare parts and fasteners compatible with GE, Siemens, and Mitsubishi turbines. Featuring reverse-engineered blades, seals, and rotors, we offer cost-effective alternatives with up to 40% savings. Customized to specifications, this service supports inventory management and quick turnaround for global clients, ensuring seamless integration and reliable supply. This service can be incorporated into EPC projects, providing localized spare parts support to reduce supply chain delays.

Case Study: OEM-Compatible Parts Supply

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Project Background

 

An Indonesian biomass power plant faced OEM spare parts shortages, leading to project delays and additional costs.

 

Customer Challenges

 
 

 

OEM delivery times too long, risking project penalties.

 
 
 

 

High-cost spares impacting budget.

 
 
 

 

Need for fast, compatible alternative supply.

 

 

GOINE Solution

 

1

Provided reverse-engineered blades and fasteners compatible with original OEM models.

2

Delivered in 8 weeks with ISO quality documentation.

3

Supported inventory optimization, reducing on-site storage needs.

 

Results & Benefits

 

  • 20% procurement cost savings.
  • Avoided weeks of downtime.
  • Components fully compatible, improving overall efficiency.

 

Customer Testimonial

 

"Thanks to GOINE's rapid supply, we avoided weeks of downtime. Their parts were fully compatible, cost-effective, and came with transparent quality documentation."

 

 

Turbine Design and Engineering

 

Service Introduction

 

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The design and engineering service provides reverse engineering, R&D customization, and European center expertise for turbine solutions. Covering turbine reverse engineering, R&D turbine customization, turbine design services, European turbine expertise, CAD turbine modeling, turbine prototype development, ISO turbine standards, and turbine technology transfer.

 

Detailed Description

 

Our design and engineering service leverages reverse engineering and R&D customization from our European center to develop tailored turbine components. Covering blade design, rotor optimization, and seal innovations, we use advanced CAD and simulation tools to meet ISO/ASME standards. This service supports EPC projects with precise prototypes and technology transfer, ensuring innovation and compatibility. Integrated EPC design inputs enable rapid response to project needs, achieving full-process optimization from concept to engineering package.

Case Study: Design & Engineering

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Project Background

 

A Thai biomass IPP required a new high-efficiency turbine design but lacked OEM design data. Their existing 6MW turbine showed 15% efficiency loss, costing $400,000 annually.

 

Customer Challenges

 

  • Missing OEM drawings and design specs.
  • Efficiency gap resulting in wasted fuel and higher operating costs.
  • Urgent need for advanced engineering solution.

 

GOINE Solution

 

 

Deployed European R&D Center with CAD/CFD simulations.

01

 

Designed a Reaction-Type High-Efficiency Turbine (patent-backed).

02

 

Optimized flow channels for reduced steam losses.

03

 

Delivered prototype drawings and engineering package in 6 weeks.

04

 

Results & Benefits

 

 

Efficiency improved by 15%, exceeding OEM benchmarks

 

 

Annual fuel cost savings of $400,000.

 

 

TObtained patent technology transfer, supporting localized production.

 

 

Customer Testimonial

 

"GOINE's engineering team gave us a turbine design that exceeded OEM efficiency. Their transparent R&D and patent-driven innovation convinced us to expand cooperation."

 

EPC Integration Case

 

In the Shandong Belt and Road biomass project, we incorporated European R&D input to design a 7.2MW high-efficiency turbine, optimizing flow paths and parameters to achieve 38.5% thermal efficiency. This helped the customer meet government PPA output targets, delivering the design package 3 months ahead of schedule and saving 20% in costs.

 

 

Turbine Fabrication

 

Service Introduction

 

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Custom fabrication specializes in precision manufacturing, component repair, and turnkey solutions for turbine parts. Including custom turbine fabrication, precision turbine manufacturing, turbine component repair, turnkey turbine solutions, CNC turbine machining, EDM turbine parts, heat treatment turbine, and NDT component testing.

 

Detailed Description

 

Our custom fabrication service encompasses precision manufacturing and component repair for turbine parts such as diaphragms, bearings, and casings. Utilizing 75 CNC/EDM units for 0.002mm accuracy, we offer turnkey solutions with heat treatment and NDT. This service ensures OEM compatibility and rapid production for industrial applications, supporting high-reliability manufacturing from prototypes to batches. The service extends to EPC manufacturing and installation, supporting collaboration with local contractors for full project delivery.

Case Study: Custom Fabrication

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Project Background

 

An Indonesian biomass plant required custom turbine casings and seal housings. OEM quoted $500,000 with a 5-month delivery time.

 

Customer Challenges

 

  • Severe risk of $300,000 penalty for project delay.
  • OEM delivery time too long.
  • Non-standard specifications required specialized fabrication.

 

GOINE Solution

 

1

Used 75 CNC/EDM machining units (precision up to 0.01mm, max diameter φ4000mm).

2

Applied heat treatment and welding repair technologies for strength.

3

Delivered fully inspected parts within 6 weeks.

 

 

Results & Benefits

 

 

 

Shortened delivery by 70% (5 months → 6 weeks).

 

 

Reduced cost by 30% (approximately $150,000 savings).

 

 

Improved casing reliability by 30% (validated by NDT & metallographic tests).

 

 

 

Customer Testimonial

 

"GOINE provided not just custom fabrication but complete quality transparency. Every process was documented, giving us confidence far beyond OEM supply."

 

EPC Integration Case

 

In the Shandong Belt and Road biomass project, we fabricated and integrated 7.2MW high-efficiency turbine components, collaborating with local contractors to complete installation and commissioning in 10 weeks, supporting localized maintenance and enhancing long-term operational efficiency.

 

 

Nuclear Power Turbine

 

Keywords

 

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nuclear steam turbine, turbine generator set, reheat steam turbine, high-pressure turbine

 

Typical Models

 

 N25-6.45/535 – Reheat High-Pressure Steam Turbine

 

Power

25MW

Inlet Steam Pressure

6.45MPa

Inlet Steam Temperature

535°C

Design Speed

5500r/min

Steam Consumption

<4.10kg/kWh

Heat Consumption

<11000kJ/kWh

Overhaul Period

Not less than 8 years

Layout

Downward axial exhaust, base/skid-mounted

 

 N30-12.8/535 – Condensing High-Efficiency Nuclear Unit Machine

 

Power

30MW

Inlet Steam Pressure

12.8MPa

Inlet Steam Temperature

535°C

Design Speed

5100r/min

Steam Consumption

3.70kg/kWh

Heat Consumption

<9100kJ/kWh

Overhaul Period

Not less than 8 years

Layout

Downward axial exhaust, base/skid-mounted

 

Performance Data

 

Thermal Efficiency

Up to 38–40%

Operating Life

>200,000 hours

Efficiency

>83%, supporting nuclear-grade parameter optimization

 

Cases

 

  • China Institute of Nuclear Power Supporting Test Steam Turbine: Provided N-series condensing units for nuclear reactor auxiliary cooling system drive, EPC delivery in 6 months, thermal efficiency 39.2%.
  • Pakistan Karachi Nuclear Power Auxiliary Drive Machine (OEM Supporting): Retrofitted original Sulzer technology units to GOINE N25 series, saving 20% cost, annual energy savings of 3 million kWh.

 

EPC Highlights

 

Design complies with GB/T9115 and ASME standards, enabling rapid nuclear-grade unit design per EPC contractor technical parameters. Integrated CAE-CAD interface supports 3D simulation and system integration for nuclear safety redundancy.

 

Contact Us

 

T: +86-13416941513

E: turbine@goineep.com

W: www.goineep.com

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