Casting Turbine Diaphragm

Casting Turbine Diaphragm

Turbine Diaphragm / Division (casting turbine Diaphragm) is integrally cast, suitable for low-pressure sections, offering durability and cost-effectiveness in wet steam environments.

Key Features & Advantages

 

Our Casting Turbine Diaphragm is specifically designed for low-pressure applications in wet steam environments, offering exceptional stability and cost-effectiveness.

 
 

Integral Casting for Stable Structure:

Utilizing high-standard precision casting technology, the structure is robust and stable, eliminating the joint leakage risks associated with traditional split diaphragms. This ensures more stable operational performance and enhanced longevity.

 
 
 

Superior Resistance to Wet Steam Corrosion:

Select optimized alloy materials undergo special surface treatment to effectively resist wet steam corrosion and erosion, making them ideal for the demanding environment of Low-Pressure Sections.

 
 
 

Cost-Effective Manufacturing:

The streamlined production process combines casting with high-precision machining. This achieves high material utilization and competitive manufacturing costs while ensuring the product meets high-quality tolerances.

 

 

Materials & Technical Specifications

 

We adhere to strict international standards for material selection and manufacturing, ensuring our products meet rigorous operating requirements.

 

Common Materials

 

Casting Steel Grade

ST460TS

Bolts and Fasteners

ASME SA194 Grade 3 or customized according to client requirements.

Material Certification

Complete MTC (Material Test Certificate) can be provided to ensure full material traceability.

 

 

Key Specifications

 

Applicable Temperature

Typically below 250°C (Suitable for low-pressure cylinder diaphragms).

Pressure Rating

Designed specifically for low-pressure and medium-low pressure applications.

Tolerance Standard

Strict adherence to industry standards such as ISO / ASME / GB.

 

 

Manufacturing Process & Quality Control

 

We employ an integrated manufacturing process and a stringent quality control system to ensure every turbine diaphragm meets the highest standards.

 

Manufacturing Process

 

 

Casting:

Utilizing advanced casting technology, the diaphragm flow paths and contours are formed in a single process, optimizing the internal structure.

 
 

Precision Machining:

High-precision CNC equipment is used to machine mating surfaces, ensuring dimensional accuracy according to customer drawings.

 
 

Heat Treatment:

Necessary heat treatment processes are conducted to eliminate internal stress and enhance the material's mechanical properties.

 
 

Dimensional Inspection:

Comprehensive dimensional inspection is performed after the machining process.

 

 

 

Quality Control

 

 

Raw Material Traceability

01

 

Incoming Material Inspection

02

 

Complete Test Equipment**: Including CMM (Coordinate Measuring Machine) and Ultrasonic Testing (UT) equipment.

03

 

Finished Product Inspection / Quality Traceability

04

 

Applications For Casting Turbine Diaphragm

 

Our Casting Turbine Diaphragm is widely used in energy projects demanding high reliability and longevity.

 

Nuclear Power Plants

Waste-to-Energy Plants

Industrial CHP Plants

Providing high-stability turbine diaphragms for low-pressure cylinders.

Offering corrosion-resistant turbine diaphragm solutions for challenging media.

Supporting stable steam and power generation for industrial needs.

 

 

Core Services & Qualification

 

Service

Quality Control

Certification

OEM Equivalent Experience

Light Customization

Raw Material Traceability

ISO 9001

GE

Drawing-Based Customization

Finished Product Inspection

ISO 14001

Mitsubishi

Overseas After-Sales

Complete Test Equipment

ISO 45001

Siemens

Sample-Based Customization

Incoming Material Inspection

Inspector ISO9712/EN473 GB Certificate

Alstom

On-Demand Customization

Quality Traceability

   

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